Case Studies
KJL Fasteners delivers innovative solutions to the toughest challenges in aerospace fasteners.
Overcoming Supplier Issues for Aerojet Rocketdyne
Problem
Aerojet Rocketdyne encountered a significant hurdle when their previous supplier could not produce a crucial component made from MP35N, an exotic material integral to the Aries Program. This part, originally used in the space shuttle program, was necessary for upcoming missions to the Moon and Mars. Without a reliable source, Aerojet faced a critical gap in its ability to move forward with these missions.
Solution
By leveraging our deep industry expertise and collaborating with our sister company, Roland Aerospace, KJL Fasteners delivered an innovative solution for Aerojet Rocketdyne. We successfully produced a first article made from MP35N, which passed approval and met all stringent aerospace requirements. This success not only filled the gap left by the previous supplier but also established us as a trusted partner for Aerojet. Today, we continue to supply these essential components to support the Aries Program and ensure the feasibility of future space exploration missions.
Reducing Costs and Lead Times for Lockheed Martin
Problem
Lockheed Martin Missiles and Space encountered frequent project delays and high costs due to the extended lead times of 30-40 weeks for special parts built to proprietary drawings. The high expenses and long wait times were bottlenecks that could shut down entire programs, creating a significant barrier to project efficiency.
Solution
KJL Fasteners conducted an in-depth analysis of past usage and future requirements, leading to a breakthrough solution. We manufactured large quantities of bolt blanks that could be adapted to various drawings, reducing costs from $10,000-$12,000 to $3,500-$5,000 per part and shortening lead times to 14-16 weeks. This strategic approach not only cut costs but also streamlined production timelines.
Pratt & Whitney Design Approval for Our Sister Companies
Problem
We needed to get our sister companies, A & A Machine & Development and Roland Aerospace, approved as certified suppliers for Pratt & Whitney’s space drawings. The challenge was navigating the rigorous approval process and meeting Pratt & Whitney’s exacting standards to ensure we could deliver high-quality, reliable components for their projects.
Solution
KJL Fasteners successfully secured approval for our sister companies through meticulous preparation and adherence to strict industry standards. This achievement has led to winning nearly 100% of the awards for these commodities, significantly reducing lead times and costs and solidifying our role as a key supplier for Pratt & Whitney.
